Continuous Rolling Method Cold Pilger Mill Four Roll Rolling Type Rolling Force Up To 4500KN Metal Tube Rolling Machine

Product Description:

The Cold Pilger Mill is an advanced rolling machine designed for producing high-precision seamless tubes and pipes through the Cold Pilger Rolling Process. This process is renowned for its ability to produce superior quality metal tubes with excellent surface finish, dimensional accuracy, and mechanical properties. The Cold Pilger Rolling Mill operates primarily in a cold rolling mode, allowing the metal to be shaped at room temperature or slightly elevated temperatures up to 800℃, ensuring enhanced material strength and stability.

One of the key features of the Cold Pilger Seamless Mill is its versatile rolling methods, including both continuous and intermittent rolling options. This flexibility enables it to cater to a wide range of production requirements, whether it is high-volume continuous manufacturing or batch processing with intermittent rolling cycles. The adjustable rolling method allows manufacturers to optimize the process for different metal grades and tube specifications, achieving consistent quality and efficiency.

The Cold Pilger Mill is engineered to exert a rolling force of up to 4500 kN, providing the necessary power to deform high-strength metals and alloys with precision and control. This high rolling force capability is crucial for achieving the desired reduction in tube diameter and wall thickness while maintaining the integrity of the material. The precise control over rolling force ensures minimal defects and uniform mechanical properties throughout the finished product.

Operating within a rolling temperature range from room temperature to 800℃, the Cold Pilger Rolling Mill offers the flexibility to process various metals, including stainless steel, titanium, nickel alloys, and other high-performance materials. Cold rolling at lower temperatures results in work hardening, which enhances the mechanical strength and surface finish of the tubes. On the other hand, processing at elevated temperatures close to 800℃ allows for improved ductility and easier deformation of harder materials, expanding the mill’s application scope.

In addition to its robust mechanical capabilities, the Cold Pilger Seamless Mill is designed for high productivity with a processing speed of up to 40 meters per minute. This high-speed capability ensures efficient throughput, reducing production time and costs while maintaining stringent quality standards. The combination of speed and precision makes the Cold Pilger Mill ideal for industries requiring large quantities of seamless tubes, such as aerospace, automotive, oil and gas, and power generation.

The Cold Pilger Rolling Process employed by this mill involves the use of a pilgering die and a mandrel, which work in tandem to reduce the tube diameter and wall thickness through a series of radial compressions and axial movements. This process is highly effective in producing tubes with excellent roundness, concentricity, and smooth surface finish without the need for extensive post-processing. The seamless nature of the tubes produced eliminates weld seams, enhancing the structural integrity and corrosion resistance of the final product.

Overall, the Cold Pilger Rolling Mill represents a state-of-the-art solution for seamless tube production, combining advanced rolling technology with flexible operational parameters. Its ability to perform both continuous and intermittent rolling, apply rolling forces up to 4500 kN, operate across a wide temperature range, and achieve processing speeds of up to 40 m/min makes it a highly versatile and efficient piece of equipment. Whether manufacturing small-diameter precision tubes or large-sized pipes, the Cold Pilger Seamless Mill ensures superior product quality and operational reliability, meeting the demanding standards of modern industrial applications.

Features:

• Product Name: Cold Pilger Mill
• Size Range: Outer Diameter (OD) 6-159mm, Wall Thickness 0.5-12mm
• Rolling Mode: Cold Rolling, Hot Rolling, and other methods
• Control System: Advanced PLC Control System for precise operation
• Rolling Method: Supports Continuous and Intermittent rolling processes
• Utilizes the Cold Pilger Extrusion Process for high-quality tube production
• Equipped as a Cold Pilger Radial Mill to ensure uniform deformation
• Incorporates the Cold Pilger Reduction Process for efficient size reduction

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, is a highly efficient and precise rolling solution originating from China. Designed to deliver exceptional rolling accuracy of up to 0.5mm, this Cold Pilger Rolling Mill is ideal for producing high-quality pipes, tubes, and cylinders from various materials such as carbon steel, stainless steel, copper, and aluminum. Its versatility in handling multiple materials makes it a preferred choice for industries requiring precise and consistent dimensions.

The Cold Pilger Tube Mill is widely used in manufacturing environments where long rolling lengths are essential. With the capability of processing lengths up to 12 meters, the 12000DS-A model supports the production of extended seamless tubes and pipes, meeting stringent industry standards. Its processing speed, reaching up to 40 meters per minute, ensures high productivity while maintaining superior quality, making it suitable for large-scale industrial applications.

This Cold Pilger Pipe Mill is particularly effective in scenarios demanding tight tolerances and smooth surface finishes. It is commonly applied in sectors such as oil and gas, automotive, aerospace, and construction, where pipe and tube integrity are critical. The mill’s ability to process a wide range of materials from carbon steel to aluminum allows manufacturers to produce customized solutions tailored to specific operational requirements.

In addition to industrial manufacturing plants, the Cold Pilger Rolling Mill is also well-suited for specialized workshops focused on producing precision components like hydraulic cylinders, heat exchangers, and various tubular products. Its advanced design and operational efficiency enable manufacturers to meet diverse production needs, from small batch runs to continuous mass production.

Overall, the Sinopack 12000DS-A Cold Pilger Mill offers unmatched reliability and performance in cold pilger rolling processes. Whether used as a Cold Pilger Tube Mill or Cold Pilger Pipe Mill, it enhances manufacturing capabilities by providing superior dimensional control, material versatility, and high throughput. This makes it an indispensable asset in modern metal forming and tube production industries.

Customization:

Sinopack's Cold Pilger Mill, model number 12000DS-A, is a high-precision machine originating from China, designed to meet diverse rolling needs. This Cold Pilger Tube Mill offers rolling accuracy of up to 0.5mm, ensuring exceptional quality for your products.

Featuring versatile rolling modes including Cold Rolling and Hot Rolling, our Cold Pilger Tube Mill is suitable for processing pipes, tubes, cylinders, and more. The rolling length can reach up to 12 meters, accommodating a wide range of production requirements.

With advanced Cold Pilger Rolling Process technology, Sinopack's Cold Pilger Mill delivers efficient and precise rolling performance, making it an ideal choice for manufacturers seeking reliability and superior results in tube and pipe production.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated team of technical experts who provide comprehensive assistance throughout the lifecycle of the equipment. We offer installation guidance, operational training, and routine maintenance support to ensure optimal performance and longevity of your mill.

In addition, our services include troubleshooting, spare parts supply, and upgrade solutions tailored to meet the evolving needs of your production processes. We are committed to helping you maximize productivity, reduce downtime, and maintain the highest quality standards in your cold pilger rolling operations.

Whether you require on-site support or remote consultation, our technical support team is equipped to respond promptly and effectively, ensuring that your Cold Pilger Mill operates efficiently and reliably.

Packing and Shipping:

Our Cold Pilger Mill products are carefully packaged to ensure maximum protection during transportation. Each item is securely wrapped with high-quality materials to prevent damage from moisture, dust, and impact.

For shipping, we use robust crates and pallets that comply with international shipping standards. The packaging is designed to withstand heavy handling and stacking, ensuring the product arrives in perfect condition.

We offer flexible shipping options to meet your needs, including air freight, sea freight, and land transport. Tracking information is provided for all shipments to keep you informed throughout the delivery process.

Our logistics team coordinates closely with carriers to optimize delivery times and costs, ensuring your Cold Pilger Mill products reach you safely and promptly.