Rolling Accuracy Up To 0.5mm Cold Pilger Mill Cold Rolling Size Range Wall Thickness 0.5-12mm Precision Tube Rolling Equipment

Product Description:

The Cold Pilger Mill is an advanced rolling mill designed for the precise and efficient processing of various metal tubes and pipes. This versatile equipment is widely recognized for its ability to work with a broad range of materials including carbon steel, stainless steel, copper, aluminum, and other alloys. By employing the Cold Pilger Radial Mill technology, the mill ensures exceptional dimensional accuracy, superior surface finish, and enhanced mechanical properties for the finished products.

One of the key features of the Cold Pilger Mill is its ability to operate across a wide range of rolling temperatures, from room temperature up to 800℃. This flexibility allows it to accommodate both cold rolling and hot rolling processes, making it suitable for diverse production requirements. Cold rolling at room temperature is especially beneficial for achieving high precision and excellent surface quality, while hot rolling at elevated temperatures enables easier deformation of tougher materials and thicker tubes.

The Cold Pilger Tube Mill is specifically engineered to handle the radial reduction of tubes with maximum efficiency. Through the pilgering process, the tube’s outer diameter is reduced while the wall thickness is increased, resulting in a seamless and uniform tube with enhanced mechanical strength. The rolling pressure in this process can reach up to 500MPa, which ensures the effective deformation of the material and the elimination of internal defects, thus improving the overall quality and performance of the tubes.

In addition to high rolling pressure, the Cold Pilger Reduction Mill boasts impressive processing speeds of up to 40 meters per minute. This high throughput capacity significantly boosts production efficiency and reduces manufacturing lead times, making it an ideal solution for large-scale industrial applications. The combination of high pressure and rapid processing enables manufacturers to meet stringent industry standards while maintaining cost-effectiveness.

The design of the Cold Pilger Mill incorporates advanced features such as precise control systems and robust mechanical components. These elements work together to maintain consistent rolling conditions and minimize deviations, thereby ensuring repeatable and reliable output quality. The mill’s adaptability to different materials and rolling modes also allows manufacturers to diversify their product portfolios without the need for multiple specialized machines.

Furthermore, the Cold Pilger Radial Mill technology enhances the overall performance of the rolling process by applying radial compressive forces uniformly around the tube. This results in superior dimensional control and reduced residual stresses in the final product. The radial pilgering technique also contributes to extending the service life of the tubes by improving their microstructure and eliminating surface imperfections.

Overall, the Cold Pilger Mill is an indispensable piece of equipment in the metal tube manufacturing industry. Whether used as a Cold Pilger Tube Mill or a Cold Pilger Reduction Mill, it provides unparalleled precision, efficiency, and versatility. Its capability to process a wide range of materials, operate under various rolling temperatures and modes, handle high rolling pressures, and achieve fast processing speeds makes it a preferred choice for manufacturers aiming to produce high-quality seamless tubes and pipes.

In summary, the Cold Pilger Mill stands out as a highly efficient and reliable solution for tube manufacturing, combining advanced technology with practical versatility. By integrating the Cold Pilger Radial Mill and Cold Pilger Reduction Mill functionalities, this equipment meets the demanding requirements of modern industries such as automotive, aerospace, construction, and energy. Its comprehensive performance attributes ensure that manufacturers can consistently produce superior tubes that meet exacting specifications and industry standards.

Features:

• Product Name: Cold Pilger Mill
• Rolling Mode: Cold Rolling, Hot Rolling, Etc.
• Rolling Accuracy: Up To 0.5mm
• Rolling Method: Continuous, Intermittent, Etc.
• Material Compatibility: Carbon Steel, Stainless Steel, Copper, Aluminum, Etc.
• Utilizes Cold Pilger Reduction Process for precise pipe shaping
• Efficient Cold Pilger Pipe Mill design for enhanced productivity
• Ideal for manufacturing high-quality pipes with Cold Pilger Pipe Mill technology

Technical Parameters:

Applications:

The sinopack Cold Pilger Mill, model number 12000DS-A, originating from China, is a highly versatile and efficient machine designed for various industrial applications. Utilizing the advanced Cold Pilger Rolling Process, this mill is capable of processing a wide range of materials including carbon steel, stainless steel, copper, and aluminum. It supports both cold rolling and hot rolling modes, accommodating rolling temperatures from room temperature up to 800℃. This flexibility makes it an ideal choice for producing high-quality pipes, tubes, and cylinders with precise dimensions and excellent surface finishes.

The Cold Pilger Tube Mill is extensively used in industries where precision and durability are critical. For instance, in the manufacturing of seamless pipes and tubes for the oil and gas sector, the cold pilger rolling process ensures superior mechanical properties and uniform wall thickness, which are essential for withstanding high pressure and harsh environments. Additionally, this mill is suitable for producing tubes used in heat exchangers, automotive components, and aerospace applications, where strength and reliability are paramount.

In scenarios requiring the production of tubes with small diameters and high length-to-diameter ratios, the sinopack Cold Pilger Mill excels due to its capability to roll diameters up to 330mm with exceptional accuracy. The machine’s cold rolling mode is particularly beneficial for enhancing the surface quality and dimensional consistency of tubes without the need for extensive downstream processing. Its ability to operate at varying temperatures, including hot rolling up to 800℃, also allows it to handle materials that require thermal treatment during forming.

Moreover, this Cold Pilger Tube Mill is widely applied in the fabrication of cylinders used in hydraulic systems, refrigeration units, and industrial machinery. The precise control offered by the cold pilger rolling process ensures that the final products meet stringent industry standards and customer specifications. Its robust design and ease of operation make it suitable for continuous production environments, delivering high throughput and consistent quality.

Overall, the sinopack 12000DS-A Cold Pilger Mill is an indispensable tool for manufacturers seeking reliable and efficient solutions for pipe, tube, and cylinder production. Its advanced technology, combined with the flexibility of cold and hot rolling modes, positions it as a leading choice in modern metal forming industries.

Customization:

Sinopack offers comprehensive product customization services for the Cold Pilger Mill, model number 12000DS-A, manufactured in China. Our Cold Pilger Pipe Mill is designed to meet diverse industrial needs with flexible rolling methods including continuous, intermittent, and more. We provide both cold rolling and hot rolling modes to accommodate various production requirements.

Our Cold Pilger Extrusion Mill supports a wide range of materials such as carbon steel, stainless steel, copper, aluminum, and others, ensuring optimal performance for different applications. Whether you need to produce pipes, tubes, cylinders, or other forms, our customization services adapt to your specific specifications.

Equipped with a rolling force capacity of up to 4500KN, the Sinopack Cold Pilger Rolling Mill guarantees high precision and efficiency in metal forming processes. Trust us to deliver tailored solutions that enhance your manufacturing capabilities and product quality.

Support and Services:

Our Cold Pilger Mill product comes with comprehensive technical support and services to ensure optimal performance and longevity. We offer expert consultation during the installation and commissioning phases to guarantee that the mill operates according to your specific requirements. Our team provides regular maintenance services, including inspections, troubleshooting, and parts replacement, to minimize downtime and extend the life of your equipment.

In addition, we supply detailed technical documentation, including user manuals, operation guides, and maintenance schedules. Training programs are available for your operators and maintenance personnel to enhance their skills and ensure safe and efficient mill operation. Should you encounter any operational issues, our experienced support staff is ready to assist with diagnostics and solutions to quickly resolve problems.

We also offer upgrade and modernization services to keep your Cold Pilger Mill up-to-date with the latest technological advancements, improving productivity and energy efficiency. Spare parts are readily available to ensure rapid replacement and reduce the impact of any component failure.

By choosing our Cold Pilger Mill, you benefit from a full range of technical support and services designed to maximize your investment and maintain continuous, reliable production.

Packing and Shipping:

Our Cold Pilger Mill product is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with industrial-grade protective materials to prevent any damage from moisture, dust, or impact.

The product is then placed in a sturdy, custom-designed crate or container that is engineered to withstand the rigors of shipping. We use shock-absorbing materials inside the packaging to minimize vibrations and shocks during transportation.

For shipping, we offer multiple options including sea freight, air freight, and land transportation, tailored to meet the delivery requirements and timelines of our customers. All shipments are handled by experienced logistics partners to guarantee timely and safe delivery.

Before dispatch, each Cold Pilger Mill product undergoes a thorough inspection and quality check to ensure it meets all specifications and standards. We provide complete documentation, including packing lists, certificates of origin, and compliance certificates, to facilitate smooth customs clearance.

Our commitment to excellence in packaging and shipping ensures that the Cold Pilger Mill product arrives at your facility in optimal condition, ready for immediate installation and use.