Rolling Length Up To 12m Cold Pilger Rolling Mill Supporting Cold Rolling Operations in Industrial Metal Tube Production

Product Description:

The Cold Pilger Mill is an advanced rolling machine designed to deliver exceptional precision and efficiency in metal forming operations. Renowned for its ability to perform both cold and hot rolling processes, this versatile equipment is ideal for industries requiring high-quality tubular products with superior dimensional accuracy and surface finish. The Cold Pilger Mill employs the Cold Pilger Extrusion Process, a technique that ensures optimal material deformation while maintaining the structural integrity of the workpiece.

One of the standout features of the Cold Pilger Mill is its impressive rolling pressure capacity, which can reach up to 500MPa. This high rolling pressure enables the mill to effectively reduce the diameter and wall thickness of metal tubes, producing components that meet stringent engineering specifications. The rolling diameter capability of the machine extends up to 330mm, providing flexibility to accommodate a wide range of tube sizes. Whether the application requires smaller diameter precision tubes or larger structural pipes, the Cold Pilger Mill is engineered to meet diverse production demands.

The rolling mode of the Cold Pilger Mill is highly adaptable, supporting cold rolling, hot rolling, and other specialized rolling techniques. This adaptability makes it suitable for processing various materials, including stainless steel, carbon steel, titanium, and nickel-based alloys. Cold rolling is particularly beneficial for enhancing mechanical properties and achieving tight tolerances, while hot rolling allows for easier deformation of tougher materials. The Cold Pilger Radial Mill configuration further optimizes the rolling process by applying radial compression forces, which improve material flow and reduce surface defects.

Precision is a critical aspect of the Cold Pilger Mill’s design. The machine achieves rolling accuracy of up to 0.5mm, ensuring that the final products exhibit consistent dimensions and high-quality finishes. This level of accuracy is essential for applications in aerospace, nuclear, chemical, and automotive industries, where component reliability and performance are paramount. The Cold Pilger Reduction Mill variant focuses on maximizing the reduction ratio during rolling, enabling significant decreases in tube diameter and wall thickness in a single pass, thus enhancing productivity and reducing manufacturing costs.

In addition to its technical capabilities, the Cold Pilger Mill is engineered for operational efficiency and ease of use. Its robust construction ensures durability and long service life, even under continuous heavy-duty operation. Advanced control systems allow operators to precisely monitor and adjust rolling parameters, contributing to consistent product quality and minimizing material waste. Maintenance is streamlined through accessible design features, reducing downtime and improving overall plant productivity.

The Cold Pilger Extrusion Process utilized by this mill is a key factor in its widespread adoption across various industries. This process involves the simultaneous application of axial and radial forces, resulting in uniform deformation and excellent surface finish without the need for extensive post-processing. The Cold Pilger Mill’s ability to perform this process efficiently makes it an indispensable tool for manufacturers seeking to produce high-strength, dimensionally accurate tubes and pipes.

Overall, the Cold Pilger Mill represents a pinnacle of rolling technology, combining high pressure capacity, versatile rolling modes, and exceptional accuracy to meet the demanding needs of modern metalworking industries. Its capability to operate as a Cold Pilger Radial Mill or Cold Pilger Reduction Mill adds to its flexibility, enabling tailored solutions for specific production challenges. For manufacturers aiming to enhance product quality, improve process efficiency, and achieve precise control over tube dimensions, the Cold Pilger Mill is an ideal investment that delivers reliable performance and long-term value.

Features:

• Product Name: Cold Pilger Mill
• Application: Suitable for manufacturing pipes, tubes, cylinders, etc.
• Material Compatibility: Works with carbon steel, stainless steel, copper, aluminum, and more.
• Rolling Mode: Supports cold rolling and hot rolling processes.
• Control System: Equipped with an advanced PLC control system for precise operation.
• Rolling Type Options: Available in two-roll, three-roll, four-roll configurations, etc.
• Efficient Cold Pilger Rolling Mill technology for improved material quality.
• Versatile Cold Pilger Extrusion Mill capabilities for diverse applications.
• Reliable Cold Pilger Rolling Mill design ensuring consistent performance.

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, is a highly advanced piece of equipment designed for precision metal forming applications. Originating from China, this Cold Pilger Radial Mill is engineered to perform the Cold Pilger Rolling Process efficiently, making it ideal for industries requiring high-quality pipe, tube, and cylinder production. With its capability to operate at rolling temperatures ranging from room temperature up to 800℃, this mill offers exceptional versatility for various metal materials and thicknesses.

The Cold Pilger Reduction Process implemented by the 12000DS-A model allows for significant diameter and wall thickness reduction while maintaining superior surface finish and mechanical properties. This process is particularly valuable in manufacturing seamless pipes and tubes where dimensional accuracy and structural integrity are critical. The mill’s rolling diameter capacity of up to 330mm and rolling length capacity of up to 12 meters make it suitable for producing long, uniform sections that meet stringent industrial standards.

The Sinopack Cold Pilger Mill is widely used in applications such as the production of high-precision pipes and tubes for the oil and gas, aerospace, automotive, and energy sectors. Its rolling force capability of up to 4500KN ensures efficient deformation of metals, enabling the creation of cylindrical components with consistent thickness and improved mechanical strength. This makes it perfect for manufacturing cylinders, pipes, and tubes that require durability and reliability under demanding operational conditions.

In addition to industrial manufacturing plants, the Cold Pilger Radial Mill is also well-suited for research and development centers focused on metal forming technologies. Its precise control over the Cold Pilger Rolling Process enables experimentation with different materials and geometries, facilitating innovation in seamless tube and pipe production. Furthermore, the mill’s adaptability to a wide temperature range allows it to handle various alloys, expanding its application scope.

Overall, the Sinopack 12000DS-A Cold Pilger Mill is an essential tool in any metal fabrication environment that prioritizes quality and efficiency. Its advanced Cold Pilger Rolling Process and Cold Pilger Reduction Process capabilities make it the ideal choice for producing seamless pipes, tubes, and cylinders with excellent dimensional precision and surface finish, meeting the rigorous demands of modern industrial applications.

Customization:

Sinopack offers customized Cold Pilger Mill solutions tailored to your specific needs. Our model 12000DS-A Cold Pilger Reduction Mill is designed and manufactured in China, ensuring high quality and reliability. This Cold Pilger Seamless Mill supports various rolling methods including continuous, intermittent, and more, allowing flexibility in processing.

With a rolling force of up to 4500KN and processing speeds reaching up to 40m/min, our Cold Pilger Rolling Mill is ideal for applications involving pipes, tubes, cylinders, and similar products. We provide multiple rolling types such as two-roll, three-roll, and four-roll configurations to meet diverse production requirements.

Choose Sinopack’s Cold Pilger Mill customization services for efficient, precise, and versatile rolling solutions that enhance your manufacturing capabilities.

Support and Services:

Our Cold Pilger Mill product comes with comprehensive technical support and services designed to ensure optimal performance and longevity. We provide expert consultation during installation, operation, and maintenance phases to help you achieve precise and efficient cold pilgering processes. Our team of specialists offers training programs tailored to your operational needs, enabling your staff to operate the mill safely and effectively.

Additionally, we offer regular maintenance services, including inspection, troubleshooting, and repair, to minimize downtime and extend the lifespan of your equipment. Upgrades and modernization packages are available to keep your Cold Pilger Mill up to date with the latest technological advancements. Spare parts and consumables are readily supplied to maintain consistent production quality.

Our commitment to customer satisfaction means that technical support is available throughout the life cycle of the product, ensuring reliable operation and prompt resolution of any issues. Trust our dedicated service team to support your manufacturing processes with professionalism and expertise.

Packing and Shipping:

Our Cold Pilger Mill product is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with industrial-grade protective materials to prevent any damage from moisture, dust, or impact. The product is then placed in a robust wooden crate or metal container, depending on customer requirements, to provide additional structural support.

For shipping, we offer flexible options including sea freight, air freight, and land transportation to accommodate various delivery timelines and destinations. All shipments are handled by experienced logistics partners who specialize in heavy machinery transport, ensuring timely and safe delivery. Tracking information is provided to customers for full transparency throughout the shipping process.

Customs documentation and compliance with international shipping regulations are thoroughly managed to facilitate smooth clearance and minimize delays. Our packaging and shipping services are designed to meet the highest industry standards, guaranteeing that the Cold Pilger Mill product arrives at your facility in optimal condition and ready for immediate installation.