PLC Control System Cold Pilger Mill Featuring Rolling Pressure Up To 500MPa Designed for Copper Tube Manufacturing and Metal Processing

Product Description:

The Cold Pilger Mill is an advanced industrial machine designed for precision tube rolling through the Cold Pilger Extrusion Process. This sophisticated equipment is widely used in manufacturing high-quality tubes with exceptional dimensional accuracy and surface finish. The Cold Pilger Tube Mill operates using a specialized rolling method that can be either continuous or intermittent, allowing manufacturers to select the optimal process based on production requirements and material characteristics. This flexibility ensures efficient handling of various materials and sizes, making the Cold Pilger Mill an indispensable tool in metal forming industries.

One of the standout features of the Cold Pilger Tube Mill is its remarkable rolling accuracy, which can achieve tolerances up to 0.5mm. This high level of precision is critical for producing tubes that meet stringent industry standards, especially in sectors such as aerospace, automotive, medical, and energy, where exact dimensions and surface integrity are paramount. The precise control over the rolling process is made possible by the advanced design of the Cold Pilger Extrusion Process, which carefully manages the material flow and deformation during tube formation.

The Cold Pilger Extrusion Process employed by this tube mill is a unique method of reducing tube size and wall thickness through simultaneous radial and axial deformation. This process enhances the mechanical properties of the tubes by work hardening the material, resulting in superior strength and durability. Furthermore, the Cold Pilger Tube Mill's ability to handle a wide range of materials adds to its versatility. It is compatible with carbon steel, stainless steel, copper, aluminum, and other metals, enabling manufacturers to produce tubes tailored to specific applications and performance requirements.

In terms of size capabilities, the Cold Pilger Mill accommodates tubes with an outer diameter (OD) ranging from 6mm to 159mm and wall thicknesses from 0.5mm up to 12mm. This broad size range makes it suitable for producing everything from small precision tubes to larger structural components. The mill’s robust construction and powerful rolling mechanism can exert rolling forces up to 4500KN, ensuring efficient deformation and consistent quality even when working with tougher materials and thicker walls.

The Cold Pilger Tube Mill’s combination of advanced rolling methods, exceptional accuracy, and material versatility makes it a preferred choice for industries requiring high-performance tubes. By utilizing the Cold Pilger Extrusion Process, manufacturers benefit from improved material properties, reduced waste, and enhanced productivity. Additionally, the option to operate in continuous or intermittent rolling modes allows for customization of the production process to meet specific operational goals, whether it be high throughput or specialized batch production.

Overall, the Cold Pilger Mill represents a significant advancement in tube manufacturing technology. Its capability to produce precise, high-quality tubes from a variety of materials and sizes, coupled with its strong rolling force and adaptable rolling methods, ensures that it remains at the forefront of metal tube production. Whether for carbon steel, stainless steel, copper, or aluminum tubes, the Cold Pilger Tube Mill delivers consistent performance and reliability, making it a valuable asset for any manufacturing facility focused on excellence in tube production.

Features:

• Product Name: Cold Pilger Mill
• Also known as Cold Pilger Tube Mill, Cold Pilger Radial Mill, and Cold Pilger Reduction Mill
• Rolling Temperature: Room Temperature to 800℃
• Rolling Diameter: Up to 330mm
• Rolling Force: Up to 4500KN
• Rolling Length: Up to 12m
• Rolling Method: Continuous, Intermittent, etc.

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, originating from China, is a highly advanced machine designed for precision and efficiency in metal tube processing. This Cold Pilger Seamless Mill is ideal for industries requiring high-quality seamless tubes made from diverse materials such as carbon steel, stainless steel, copper, and aluminum. Its versatility in handling various materials makes it a crucial asset for manufacturers aiming to produce durable and reliable tubular products.

The Cold Pilger Reduction Process employed by the 12000DS-A model allows for the deformation of metal tubes at room temperature up to 800℃, ensuring excellent dimensional accuracy and surface finish. This process is especially beneficial in applications where maintaining the structural integrity and mechanical properties of the material is critical. With a processing speed of up to 40 meters per minute and a rolling force capacity reaching 4500KN, the Sinopack Cold Pilger Tube Mill enables high productivity without compromising on quality.

Typical application occasions for the Cold Pilger Mill include the production of seamless tubes used in aerospace, automotive, oil and gas, and power generation industries. These sectors demand tubes that can withstand high pressure, extreme temperatures, and corrosive environments, all of which are achievable through the cold pilgering technique. The Cold Pilger Seamless Mill is also widely utilized in manufacturing medical instruments, hydraulic cylinders, and heat exchangers, where precision and seamlessness are paramount.

In scenarios where manufacturers require consistent tube wall thickness, superior surface quality, and enhanced mechanical performance, the Sinopack Cold Pilger Mill excels. It is particularly effective in applications involving custom tube dimensions and complex specifications. Additionally, its robust construction and advanced technology enable it to operate efficiently in continuous production environments, ensuring reduced downtime and operational costs.

Overall, the Sinopack 12000DS-A Cold Pilger Mill stands out as a reliable solution for companies looking to advance their metal tube production capabilities. Its ability to perform the Cold Pilger Reduction Process with high speed and force makes it indispensable for producing seamless tubes that meet rigorous industry standards and application demands.

Customization:

Sinopack offers customized Cold Pilger Mill solutions, including the advanced Cold Pilger Tube Mill designed for precision and efficiency. Our model 12000DS-A, originating from China, supports both Cold Rolling and Hot Rolling modes, ensuring versatile application across various industries.

The Cold Pilger Extrusion Process utilized in our mill allows for exceptional rolling accuracy, achieving tolerances up to 0.5mm. With a rolling length capacity of up to 12 meters and rolling diameter capability up to 330mm, this equipment is ideal for producing high-quality tubes with consistent dimensions.

Equipped with a rolling force capacity of up to 4500KN, the Cold Pilger Radial Mill from Sinopack guarantees robust performance and reliable operation. Our customization services ensure that each Cold Pilger Mill is tailored to meet specific production requirements, enhancing productivity and product quality.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated technical support team committed to ensuring optimal performance and customer satisfaction. We offer comprehensive services including installation assistance, routine maintenance, troubleshooting, and spare parts supply to maximize the lifespan and efficiency of your equipment.

Our experts provide on-site and remote support to address any operational challenges promptly. We also offer training programs for your staff to ensure proper handling and maintenance of the Cold Pilger Mill, helping to reduce downtime and enhance productivity.

Customized service agreements are available to suit your specific operational needs, including scheduled inspections and upgrades. Our goal is to deliver reliable, efficient, and continuous support to help you achieve the best results from your Cold Pilger Mill investment.

Packing and Shipping:

Our Cold Pilger Mill product is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with industrial-grade protective materials and placed in a sturdy wooden crate designed to withstand rough handling and environmental factors.

For shipping, we offer flexible options including sea freight, air freight, and land transport to meet your delivery timelines and budget requirements. All shipments are thoroughly inspected before dispatch to guarantee that the product arrives in perfect condition.

We provide detailed documentation and tracking information so you can monitor your shipment at every stage. Our logistics team works closely with reliable carriers to ensure timely and safe delivery of your Cold Pilger Mill.