Rolling Diameter Up To 330mm Cold Pilger Reduction Mill Suitable For Industrial Metal Tube Rolling Applications

Product Description:

The Cold Pilger Mill is an advanced and highly efficient piece of industrial equipment designed specifically for the precision rolling of tubes and pipes. Known in the industry as a Cold Pilger Rolling Mill or Cold Pilger Tube Mill, this machine employs the Cold Pilger Reduction Process to achieve superior dimensional accuracy and excellent surface finish on metal tubes. It is widely used in manufacturing sectors that require high-quality seamless tubes with tight tolerances, such as aerospace, petrochemical, automotive, and energy industries.

One of the standout features of the Cold Pilger Mill is its impressive rolling pressure capability, which can reach up to 500MPa. This high rolling pressure enables the mill to effectively reduce the diameter and wall thickness of tubes while maintaining the integrity and mechanical properties of the metal. The ability to apply such substantial pressure is essential for producing tubes with enhanced strength and improved metallurgical properties, making the Cold Pilger Mill an indispensable tool for precision tube manufacturing.

The Cold Pilger Mill is equipped with a sophisticated PLC Control System that ensures precise and reliable operation. This automated control system allows for seamless monitoring and adjustment of the rolling parameters, ensuring consistent product quality and maximizing production efficiency. Operators can easily program and control the mill’s operation, which reduces human error and increases overall productivity. The PLC Control System also provides real-time data feedback, enabling timely maintenance and troubleshooting to minimize downtime.

Flexibility is another key advantage of the Cold Pilger Rolling Mill. It supports multiple rolling methods, including continuous and intermittent rolling, among others. This versatility allows manufacturers to tailor the rolling process according to specific material requirements and production goals. Continuous rolling is ideal for high-volume production runs, delivering smooth and uniform tubes, whereas intermittent rolling offers greater control for specialized or custom applications. This adaptability makes the Cold Pilger Tube Mill suitable for a wide range of tube sizes and materials.

Regarding size capabilities, the Cold Pilger Mill accommodates an extensive size range, with an outer diameter (OD) capacity from 6mm up to 159mm and wall thicknesses ranging from 0.5mm to 12mm. This broad size range means the mill can handle everything from small precision tubes to larger structural tubes, meeting diverse industry specifications. The precise control over tube dimensions achieved through the Cold Pilger Reduction Process ensures that every piece meets stringent quality standards, providing customers with reliable and high-performance products.

In summary, the Cold Pilger Mill stands out as a top-tier solution for producing seamless tubes with exceptional precision and quality. Its robust rolling pressure capacity of up to 500MPa, advanced PLC Control System, and versatile rolling methods make it a highly adaptable and efficient piece of equipment. Coupled with its ability to process a wide range of tube sizes and wall thicknesses, the Cold Pilger Tube Mill is an essential investment for manufacturers aiming to excel in the competitive tube production market. The integration of the Cold Pilger Reduction Process further enhances the structural and surface qualities of the tubes, ensuring superior product performance and customer satisfaction.

Features:

• Product Name: Cold Pilger Mill
• Rolling Type: Two-Roll, Three-Roll, Four-Roll, Etc.
• Processing Speed: Up To 40m/min
• Rolling Pressure: Up To 500MPa
• Material Compatibility: Carbon Steel, Stainless Steel, Copper, Aluminum, Etc.
• Rolling Accuracy: Up To 0.5mm
• Includes models such as Cold Pilger Extrusion Mill, Cold Pilger Radial Mill, and Cold Pilger Pipe Mill

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, is a state-of-the-art rolling machine originating from China, designed to deliver exceptional precision and efficiency in metal processing. This advanced equipment supports a wide range of rolling temperatures, from room temperature up to 800℃, making it highly versatile for various industrial applications. The Cold Pilger Mill is engineered to perform the Cold Pilger Rolling Process with outstanding accuracy, achieving rolling tolerances up to 0.5mm. This high level of precision ensures superior quality in the final products, catering to industries that demand stringent dimensional standards.

Equipped with multiple rolling types including two-roll, three-roll, and four-roll configurations, the 12000DS-A model offers flexible solutions for different material specifications and production requirements. Its impressive processing speed, reaching up to 40 meters per minute, combined with a maximum rolling force of 4500KN, guarantees high productivity and efficient material deformation. This makes it an ideal choice for applications where consistent output and mechanical integrity are crucial.

The Cold Pilger Rolling Process facilitated by this mill is widely used in the manufacturing of seamless tubes and pipes, particularly in sectors such as aerospace, automotive, petrochemical, and nuclear industries. These fields benefit from the mill’s ability to produce tubes with excellent surface finish, precise dimensions, and enhanced mechanical properties. Additionally, the Cold Pilger Extrusion Process enabled by this equipment allows for the production of complex cross-sectional shapes that would be difficult to achieve through conventional rolling methods.

Sinopack’s Cold Pilger Mill 12000DS-A is also suitable for applications requiring the reduction of tube wall thickness while maintaining high strength and uniformity. This capability is essential for producing high-performance components used in heat exchangers, hydraulic cylinders, and medical instruments. The mill’s robust construction and advanced control systems ensure consistent operation under demanding conditions, contributing to reduced downtime and lower maintenance costs.

In summary, the Cold Pilger Mill by Sinopack is an indispensable tool for industries that rely on the Cold Pilger Rolling Process and Cold Pilger Extrusion Process to achieve precise, high-quality metal products. Its combination of versatile rolling types, high rolling force, and adjustable temperature range makes it a reliable solution for diverse application occasions and scenarios, ranging from heavy industrial manufacturing to specialized technical productions.

Customization:

Sinopack offers customized Cold Pilger Rolling Mill solutions with the model number 12000DS-A, originating from China. Our Cold Pilger Pipe Mill is designed to meet diverse manufacturing needs, featuring versatile rolling types including Two-Roll, Three-Roll, Four-Roll, and more, ensuring precise and efficient processing.

With a rolling force of up to 4500KN and a processing speed reaching up to 40m/min, our Cold Pilger Reduction Mill is capable of handling various materials such as Carbon Steel, Stainless Steel, Copper, Aluminum, and others. This makes it ideal for applications involving pipes, tubes, cylinders, and similar products.

Sinopack's Cold Pilger Rolling Mill is engineered to provide exceptional performance and reliability, tailored to your specific production requirements. Whether you need a Cold Pilger Pipe Mill or a Cold Pilger Reduction Mill, we customize our equipment to optimize your manufacturing process and product quality.

Support and Services:

Our Cold Pilger Mill product is backed by comprehensive technical support and services designed to ensure optimal performance and longevity. We offer expert installation guidance, routine maintenance programs, and prompt troubleshooting assistance to minimize downtime. Our team of skilled engineers provides on-site training and operational support to help your staff maximize productivity. Additionally, we supply genuine spare parts and upgrade options to keep your Cold Pilger Mill running efficiently with the latest technology advancements. Dedicated customer service and technical consultation are available to address any inquiries and tailor solutions to your specific operational needs.

Packing and Shipping:

Our Cold Pilger Mill product is carefully packaged to ensure maximum protection during transit. Each unit is securely wrapped with protective materials to prevent any damage from moisture, dust, or mechanical impact. The packaging is designed to maintain the integrity and quality of the product until it reaches the customer.

For shipping, we utilize robust crates and pallets tailored to the dimensions and weight of the Cold Pilger Mill product. Our logistics partners are experienced in handling heavy industrial equipment, ensuring timely and safe delivery. Tracking information is provided for all shipments, and we offer customized shipping solutions to meet specific customer requirements worldwide.