Copper Cold Pilger Mill With Four Roll Rolling Type And Rolling Force Up To 4500KN Ideal For Metal Tube Rolling Processes

Product Description:

The Cold Pilger Mill is an advanced and highly efficient rolling machine designed to meet the demanding requirements of modern metal forming industries. Known for its precision and reliability, the Cold Pilger Mill is widely used in the production of seamless pipes, tubes, and cylinders, offering superior quality and consistency. This machine is often referred to by several names, including Cold Pilger Radial Mill, Cold Pilger Seamless Mill, and Cold Pilger Tube Mill, reflecting its versatility and specialized applications in various manufacturing processes.

One of the most remarkable features of the Cold Pilger Mill is its impressive rolling pressure capability, which reaches up to 500MPa. This high rolling pressure ensures that metals are formed with excellent dimensional accuracy and mechanical properties, making the mill ideal for producing seamless pipes and tubes that require high strength and durability. The ability to apply such significant rolling pressure enables the Cold Pilger Mill to handle a wide range of materials, including stainless steel, carbon steel, and other alloy metals, ensuring versatility in its operations.

The Cold Pilger Mill supports multiple rolling modes, including cold rolling and hot rolling, which broadens its application scope. Cold rolling is particularly valued for its ability to produce pipes and tubes with smooth surfaces and tight tolerances without the need for subsequent heat treatment. On the other hand, hot rolling allows for the processing of thicker and harder materials, enhancing the mill’s adaptability to various production needs. This dual-mode capability makes the Cold Pilger Mill a preferred choice for manufacturers who require flexibility in their production lines.

Equipped with a state-of-the-art PLC control system, the Cold Pilger Mill offers precise and automated control over the entire rolling process. The PLC (Programmable Logic Controller) system ensures optimal process parameters are maintained consistently, improving product quality and reducing the likelihood of defects. This advanced control system also facilitates easy integration with other production line equipment, enabling smooth and efficient operation. Operators benefit from user-friendly interfaces that provide real-time monitoring and diagnostics, enhancing overall productivity and minimizing downtime.

In terms of processing speed, the Cold Pilger Mill is capable of achieving speeds up to 40 meters per minute. This rapid processing capability allows manufacturers to meet high-volume production demands without compromising on quality. The high processing speed combined with precise control mechanisms ensures that the mill can efficiently produce large quantities of seamless pipes, tubes, and cylinders within a short time frame, making it an ideal solution for industries such as oil and gas, automotive, aerospace, and construction.

The applications of the Cold Pilger Mill are extensive and diverse. It is primarily used in the manufacturing of seamless pipes and tubes that are essential components in various industrial sectors. The mill excels in producing cylindrical products with excellent surface finish and mechanical integrity, which are critical for applications requiring high pressure resistance and structural reliability. Whether it is for hydraulic cylinders, heat exchangers, or structural tubing, the Cold Pilger Mill delivers products that meet stringent industry standards.

In summary, the Cold Pilger Mill, also known as the Cold Pilger Radial Mill, Cold Pilger Seamless Mill, or Cold Pilger Tube Mill, is a cutting-edge rolling machine designed for high-precision metal forming. With rolling pressures up to 500MPa, support for both cold and hot rolling modes, a sophisticated PLC control system, and processing speeds up to 40m/min, it stands out as a versatile and efficient solution for producing seamless pipes, tubes, and cylinders. Its advanced technology and robust construction ensure consistent product quality, operational efficiency, and adaptability to various industrial applications, making it an indispensable asset in the field of metal rolling and manufacturing.

Features:

• Product Name: Cold Pilger Mill
• Rolling Force: Up To 4500KN
• Rolling Pressure: Up To 500MPa
• Rolling Accuracy: Up To 0.5mm
• Application: Pipe, Tube, Cylinder, Etc.
• Rolling Type: Two-Roll, Three-Roll, Four-Roll, Etc.
• Utilizes the Cold Pilger Rolling Process for high precision and efficiency
• Designed as a Cold Pilger Rolling Mill to ensure superior product quality
• Functions as a Cold Pilger Extrusion Mill to meet diverse industrial needs

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, is a highly advanced and versatile Cold Pilger Pipe Mill designed and manufactured in China. This state-of-the-art equipment is engineered to meet the rigorous demands of precision pipe and tube production across various industries. Utilizing a sophisticated PLC Control System, the Cold Pilger Extrusion Mill ensures optimal operational efficiency, accuracy, and automation, making it an ideal choice for modern manufacturing environments.

The Cold Pilger Mill is suitable for processing a wide range of materials including carbon steel, stainless steel, copper, aluminum, and more. Its robust rolling pressure capability of up to 500MPa allows it to handle challenging materials with precision, ensuring superior dimensional accuracy and surface finish. The mill supports both continuous and intermittent rolling methods, providing flexibility to accommodate different production requirements and pipe specifications.

This Cold Pilger Pipe Mill is specifically designed to produce seamless pipes and tubes within a size range of outer diameter (OD) 6-159mm and wall thickness from 0.5 to 12mm. Such versatility makes it perfect for applications in industries such as aerospace, automotive, oil and gas, chemical processing, and construction, where high-quality seamless pipes are essential for safety and performance.

In practical scenarios, the Sinopack Cold Pilger Extrusion Mill is often employed in manufacturing pipelines that require excellent corrosion resistance and mechanical properties, such as stainless steel tubes used in medical or food processing equipment. Its ability to precisely control the rolling process ensures minimal material waste and consistent product quality, which is crucial in high-volume production settings.

Moreover, the Cold Pilger Pipe Mill finds application in producing specialty tubing for heat exchangers, hydraulic cylinders, and industrial machinery components. The combination of advanced PLC control and high rolling pressure enables manufacturers to achieve tight tolerances and complex geometries that are otherwise difficult to obtain with traditional rolling mills.

Overall, the Sinopack 12000DS-A Cold Pilger Mill stands out as a reliable, efficient, and flexible solution for companies looking to produce high-quality seamless pipes and tubes with enhanced mechanical properties and surface finishes. Whether for small-scale custom orders or large-scale industrial production, this Cold Pilger Pipe Mill offers unmatched performance and adaptability.

Customization:

Sinopack's Cold Pilger Mill, model number 12000DS-A, is a high-performance Cold Pilger Rolling Mill designed and manufactured in China. This Cold Pilger Pipe Mill offers a rolling diameter of up to 330mm and a rolling length of up to 12m, making it suitable for a wide range of applications. With a maximum rolling force of up to 4500KN, it supports both Cold Rolling and Hot Rolling modes, providing versatile rolling solutions. The Cold Pilger Reduction Process employed by this mill ensures precision and high-quality results, making it an ideal choice for industries requiring efficient and reliable pipe rolling equipment.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated team of technical experts committed to ensuring optimal performance and reliability. We offer comprehensive technical support services including installation guidance, operational training, routine maintenance, troubleshooting, and repair assistance. Our specialists work closely with customers to provide tailored solutions that meet specific production requirements and enhance the efficiency of the Cold Pilger Mill.

We also provide detailed technical documentation, including user manuals, maintenance schedules, and parts catalogs, to facilitate smooth operation and upkeep of the equipment. Additionally, our service team is equipped to conduct on-site inspections and performance evaluations to proactively address potential issues and minimize downtime.

For customers seeking to upgrade or customize their Cold Pilger Mill, we offer consultation services to recommend the latest technological advancements and modifications that can improve productivity and product quality. Our commitment is to deliver reliable, prompt, and professional technical support that helps maximize the value and lifespan of your Cold Pilger Mill investment.

Packing and Shipping:

Our Cold Pilger Mill products are carefully packaged to ensure maximum protection during transit. Each product is securely wrapped with high-quality protective materials to prevent any damage from moisture, dust, or impact.

The packaged products are then placed in sturdy wooden crates or metal containers, designed to withstand rough handling and environmental conditions during shipping.

We offer flexible shipping options to meet your delivery requirements, including sea freight, air freight, and land transportation. Our logistics team ensures timely dispatch and provides tracking information for all shipments.

Before shipping, each product undergoes a thorough quality inspection to guarantee it meets all specifications and standards. We also include detailed documentation such as certificates of compliance, packing lists, and handling instructions.

With our reliable packaging and shipping processes, you can rest assured that your Cold Pilger Mill products will arrive safely and on time, ready for immediate use.