Rolling Diameter Up To 330mm Cold Pilger Tube Mill Precision Seamless Tube Rolling Equipment For Industrial Metal Tubing

Product Description:

The Cold Pilger Mill is an advanced industrial machine designed for the precise and efficient processing of seamless tubes and pipes. Known for its exceptional performance, this Cold Pilger Seamless Mill operates at a processing speed of up to 40 meters per minute, ensuring high productivity without compromising quality. It is engineered to handle a wide range of tube sizes, with an outer diameter (OD) ranging from 6mm to 159mm and wall thicknesses between 0.5mm and 12mm, making it highly versatile for various applications in industries such as aerospace, automotive, oil and gas, and power generation.

One of the key features of the Cold Pilger Mill is its ability to perform rolling at temperatures ranging from room temperature up to 800°C. This capability allows the mill to work effectively with different materials and metallurgical conditions, providing flexibility in the manufacturing process. The rolling pressure can reach up to an impressive 500 MPa, which ensures that the final products have excellent mechanical properties and dimensional accuracy. This high pressure is essential for achieving significant reductions in tube dimensions while maintaining the integrity and strength of the material.

Also referred to as the Cold Pilger Extrusion Mill and Cold Pilger Reduction Mill, this equipment utilizes a specialized rolling process known as pilgering. Pilgering is a cold working technique that reduces the diameter and wall thickness of seamless tubes by passing them through a set of precision dies while simultaneously applying axial pressure. This method results in tubes with superior surface finish, tight tolerances, and improved structural characteristics compared to other rolling processes.

The Cold Pilger Extrusion Mill is particularly valued for its ability to produce seamless tubes with enhanced mechanical properties due to the work hardening that occurs during the cold rolling process. This makes the tubes more resistant to wear, corrosion, and fatigue, which is critical for components exposed to harsh operating conditions. Furthermore, the mill’s precise control over rolling parameters allows manufacturers to customize tube dimensions to exact specifications, meeting the stringent requirements of high-performance applications.

In addition to its robustness and versatility, the Cold Pilger Reduction Mill is designed for operational efficiency and ease of use. Its construction incorporates advanced control systems that monitor rolling speed, pressure, and temperature to optimize the process and ensure consistent product quality. The mill’s design also facilitates quick setup and changeover, minimizing downtime and enhancing overall production efficiency.

With its combination of high rolling pressure, adjustable temperature range, and wide size capability, the Cold Pilger Mill stands out as a critical asset for manufacturers seeking to produce high-quality seamless tubes. Whether used for producing small diameter precision tubes or larger structural components, this mill offers a reliable and cost-effective solution that meets the demanding standards of modern industry.

In summary, the Cold Pilger Seamless Mill, Cold Pilger Extrusion Mill, and Cold Pilger Reduction Mill represent state-of-the-art technology in tube rolling and extrusion. Their ability to work at speeds up to 40 m/min, handle a broad size range from 6mm to 159mm OD, process wall thicknesses from 0.5mm to 12mm, apply rolling pressures up to 500 MPa, and operate across a wide temperature range from room temperature to 800°C makes them indispensable tools in seamless tube manufacturing. These attributes combine to deliver superior product quality, enhanced mechanical properties, and high production efficiency, making the Cold Pilger Mill an excellent choice for demanding industrial applications.

Features:

• Product Name: Cold Pilger Mill
• Control System: PLC Control System for precise and automated operation
• Rolling Method: Supports Continuous, Intermittent, and other rolling methods
• Rolling Mode: Capable of Cold Rolling and Hot Rolling processes
• Rolling Force: Provides rolling force up to 4500KN for efficient metal forming
• Also known as Cold Pilger Pipe Mill, Cold Pilger Rolling Mill, and Cold Pilger Tube Mill

Technical Parameters:

Applications:

The Sinopack Cold Pilger Reduction Mill, model number 12000DS-A, is a state-of-the-art piece of equipment originating from China, designed to deliver exceptional performance in metal tube and pipe manufacturing. With a processing speed of up to 40 meters per minute, this mill is ideal for industries requiring high efficiency and precision in their rolling processes. The Cold Pilger Reduction Mill employs both continuous and intermittent rolling methods, offering versatility to accommodate various production needs and material specifications.

This Cold Pilger Reduction Mill is particularly suited for applications where precise control over rolling length and pressure is critical. It supports rolling lengths of up to 12 meters, making it perfect for long, seamless tubes and pipes used in sectors such as aerospace, automotive, oil and gas, and power generation. The mill’s robust rolling force of up to 4500KN and rolling pressure reaching 500MPa ensure the consistent reduction of tube diameter while maintaining superior material integrity and surface finish.

In practical scenarios, the Sinopack Cold Pilger Reduction Mill is employed in manufacturing high-quality stainless steel, titanium, and other alloy tubes that demand tight dimensional tolerances and excellent mechanical properties. It is also widely used in situations requiring the production of thin-walled tubes with enhanced strength and durability. The mill’s ability to operate efficiently under continuous or intermittent rolling regimes makes it adaptable to both large-scale production lines and specialized custom manufacturing setups.

Industries relying on the Cold Pilger Reduction Mill benefit from reduced material waste, improved product uniformity, and increased throughput. Whether in a high-volume factory environment or a precision engineering workshop, the Sinopack 12000DS-A model proves invaluable for advancing production capabilities and meeting stringent industry standards. The Cold Pilger Reduction Mill is an essential tool for any operation focused on delivering premium tubular products with exceptional consistency and performance.

Customization:

Sinopack offers comprehensive product customization services for the Cold Pilger Mill, model number 12000DS-A, manufactured in China. Our Cold Pilger Mill is designed to handle rolling temperatures ranging from room temperature up to 800℃, ensuring versatile application across various materials.

We provide flexible rolling types including Two-Roll, Three-Roll, Four-Roll, and more, tailored to meet your specific production needs. Whether you require a Continuous or Intermittent rolling method, our Cold Pilger Mill can be customized accordingly to optimize your Cold Pilger Extrusion Process and Cold Pilger Reduction Process.

Equipped with an advanced PLC Control System, the Cold Pilger Pipe Mill ensures precise control and efficient operation, enhancing productivity and product quality. Trust Sinopack to deliver a Cold Pilger Mill solution perfectly suited for your industrial requirements.

Support and Services:

Our Cold Pilger Mill product is supported by a comprehensive range of technical support and services designed to ensure optimal performance and longevity. We offer expert installation guidance, routine maintenance programs, and prompt troubleshooting assistance to minimize downtime and maximize productivity. Our experienced technicians provide on-site inspections, equipment upgrades, and customized training sessions tailored to your operational needs. Additionally, we supply genuine replacement parts and detailed documentation to facilitate smooth operation and maintenance. Committed to excellence, our support team works closely with you to address any challenges and enhance the efficiency of your Cold Pilger Mill equipment.

Packing and Shipping:

Our Cold Pilger Mill products are carefully packaged to ensure maximum protection during transit. Each item is securely wrapped with industrial-grade materials to prevent damage and corrosion. The packaging is designed to withstand heavy handling and environmental factors, ensuring the product arrives in optimal condition.

For shipping, we offer flexible options tailored to the customer's requirements, including sea freight, air freight, and land transportation. All shipments are thoroughly documented and tracked to provide real-time updates. Our logistics team coordinates closely with carriers to guarantee timely and safe delivery of the Cold Pilger Mill products to your specified destination.