Processing Speed Up To 40mmin Cold Pilger Mill Rolling Length Up To 12m Cold Rolling Mode Precision Tube Rolling Machine

Product Description:

The Cold Pilger Mill is a highly specialized machine designed for the precise and efficient rolling of metal tubes and pipes using the advanced Cold Pilger Rolling Process. This process involves the deformation of metal tubes through a series of controlled, repetitive actions that refine the material’s dimensions, enhance its mechanical properties, and improve surface finish without the application of heat. Utilizing the Cold Pilger Extrusion Process, the mill ensures exceptional accuracy and consistency in tube manufacturing, making it ideal for industries requiring high-quality tubular products such as aerospace, automotive, and oil and gas.

One of the key features of the Cold Pilger Mill is its rolling method, which can be configured for continuous or intermittent rolling depending on the production needs. The intermittent rolling method is particularly effective for handling various tube sizes and wall thicknesses, allowing operators to optimize the process for specific materials and product requirements. Continuous rolling, on the other hand, is suited for high-volume production runs where uniformity and speed are critical. This flexibility in rolling method ensures that the Cold Pilger Tube Mill can adapt to diverse manufacturing environments and customer demands.

The rolling mode employed in this mill is exclusively cold rolling, a technique that shapes and sizes the metal tubes at room temperature. Cold rolling enhances the material’s strength and surface quality by work hardening the metal without introducing thermal stresses that can occur in hot rolling. This cold rolling mode is central to the Cold Pilger Extrusion Process, allowing the mill to produce tubes with superior dimensional accuracy, tighter tolerances, and improved metallurgical properties compared to traditional hot rolling methods.

Regarding the rolling type, the Cold Pilger Mill typically uses a two-roll configuration. This setup involves two synchronized rolls that apply pressure while the tube rotates and moves axially, achieving the desired reduction in diameter and wall thickness. The two-roll design is integral to the Cold Pilger Rolling Process, providing precise control over the deformation and minimizing material waste. This rolling type also contributes to the mill’s ability to process tubes with complex geometries and demanding specifications.

The Cold Pilger Tube Mill is capable of handling rolling lengths of up to 12 meters, accommodating long metal tubes required for various industrial applications. The extended rolling length capability allows manufacturers to produce longer seamless tubes in a single pass, reducing the need for subsequent welding or joining processes. This capability enhances production efficiency and ensures the structural integrity of the finished product.

In terms of processing speed, the Cold Pilger Mill can operate at speeds of up to 40 meters per minute. This high processing speed, combined with the precision of the Cold Pilger Rolling Process, enables manufacturers to achieve high throughput without compromising on quality. The increased speed translates into reduced production times and lower operational costs, making the Cold Pilger Tube Mill a cost-effective solution for large-scale tube manufacturing.

Overall, the Cold Pilger Mill represents a pinnacle of modern tube rolling technology, leveraging the Cold Pilger Rolling Process and Cold Pilger Extrusion Process to deliver superior products. Its versatile rolling methods, cold rolling mode, efficient two-roll type, long rolling length capacity, and high processing speed collectively make it an indispensable tool in the production of seamless metal tubes. Whether for demanding industrial applications or specialized manufacturing needs, the Cold Pilger Tube Mill offers unparalleled precision, quality, and productivity.

Features:

• Product Name: Cold Pilger Mill
• Processing Speed: Up To 40m/min
• Rolling Diameter: Up To 330mm
• Control System: PLC Control System
• Rolling Mode: Cold Rolling, Hot Rolling, Etc.
• Size Range: OD: 6-159mm, Wall Thickness: 0.5-12mm
• Advanced Cold Pilger Radial Mill technology for precise tube rolling
• Efficient Cold Pilger Pipe Mill suitable for various pipe manufacturing needs
• Supports Cold Pilger Rolling Process to ensure high-quality and uniform products

Technical Parameters:

Applications:

The Cold Pilger Mill, model 12000DS-A, manufactured by Sinopack in China, is a highly advanced and versatile machine designed for precision rolling of pipes, tubes, cylinders, and similar cylindrical products. This Cold Pilger Rolling Mill is engineered to deliver exceptional performance with a processing speed of up to 40 meters per minute, making it ideal for high-efficiency production environments. Its capability to handle rolling lengths of up to 12 meters allows for the processing of long and continuous workpieces, catering to diverse industrial needs.

Sinopack's Cold Pilger Radial Mill is widely used in industries where the integrity and accuracy of pipe and tube dimensions are critical. The mill operates with both continuous and intermittent rolling methods, providing flexibility to accommodate different production requirements and material properties. Moreover, the Cold Pilger Pipe Mill can handle rolling temperatures ranging from room temperature up to 800℃, enabling it to process a variety of metals with differing characteristics, including those requiring controlled thermal conditions during rolling.

Typical application occasions for the Cold Pilger Mill include the manufacturing of seamless pipes and tubes for the oil and gas industry, where durability and precision are paramount. It is also extensively used in the production of hydraulic cylinders, automotive components, and aerospace parts, which demand high-quality surface finish and dimensional accuracy. The Cold Pilger Radial Mill is suitable for on-site pipe fabrication plants as well as large-scale industrial workshops, offering reliable performance and consistent output quality.

In scenarios requiring precise diameter reduction and wall thickness control, such as the fabrication of heat exchanger tubes or precision mechanical parts, the Cold Pilger Pipe Mill stands out as an indispensable piece of equipment. Its ability to operate at varying speeds and temperatures ensures optimal material flow and minimal defects. Furthermore, the Cold Pilger Rolling Mill supports manufacturers aiming to improve productivity while maintaining strict quality standards, making it an excellent choice for modern metal forming applications.

Overall, Sinopack’s Cold Pilger Mill model 12000DS-A is a robust and efficient solution for industries focused on producing high-quality pipes, tubes, and cylinders. Its advanced rolling capabilities, combined with flexible operational parameters, make it suitable for a wide range of application occasions and scenarios where precision, speed, and reliability are crucial.

Customization:

Sinopack offers customizable Cold Pilger Mill solutions designed to meet your specific manufacturing needs. Our model 12000DS-A Cold Pilger Pipe Mill, originating from China, features a processing speed of up to 40m/min, ensuring efficient and precise production. The Cold Pilger Tube Mill supports a size range with an outer diameter (OD) from 6mm to 159mm and wall thickness between 0.5mm and 12mm, accommodating diverse product requirements.

With a rolling diameter capability of up to 330mm and rolling length up to 12m, this Cold Pilger Extrusion Process equipment is ideal for producing high-quality, seamless tubes and pipes. Sinopack’s Cold Pilger Mill can be tailored to optimize performance for your specific applications, providing reliable and consistent results for your industrial needs.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated technical support team committed to ensuring optimal performance and reliability. We offer comprehensive installation guidance, routine maintenance services, and prompt troubleshooting assistance to minimize downtime and maximize productivity.

In addition to technical support, we provide tailored training programs for your operational staff, enabling them to efficiently manage and maintain the Cold Pilger Mill. Our experts are available to conduct on-site inspections and performance evaluations to help identify potential issues before they impact your production.

We also supply genuine spare parts and upgrades designed specifically for the Cold Pilger Mill to enhance its capabilities and extend its service life. Our continuous improvement initiatives ensure that your equipment stays up-to-date with the latest technological advancements.

Partner with us for reliable support and services that keep your Cold Pilger Mill operating at peak efficiency, ensuring consistent product quality and operational excellence.

Packing and Shipping:

Our Cold Pilger Mill products are carefully packaged to ensure maximum protection during transit. Each item is wrapped with protective materials to prevent any damage, corrosion, or contamination. The packaging is designed to withstand the rigors of transportation, including handling, stacking, and environmental factors.

For shipping, we utilize reliable carriers and offer various options to meet customer requirements, including expedited and standard delivery services. All shipments are accompanied by detailed documentation, including packing lists and certificates of compliance, to facilitate smooth customs clearance and delivery.

We prioritize timely and safe delivery of our Cold Pilger Mill products, ensuring they arrive in optimal condition and ready for immediate use in your manufacturing processes.